Silo Inspections
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Overview
Regular silo inspection services are essential to maintaining the safety, functionality, and longevity of your storage systems. Over time, silos can develop structural issues such as cracks, material buildup, and compromised discharge points, which can lead to costly repairs—or even catastrophic failure.
Silos are exposed to a variety of conditions that can lead to structural and operational challenges over time. Without regular inspections, these issues can cause material flow disruptions, contamination risks, and even catastrophic failures.At Mid America Service Solutions, we provide advanced, non-invasive silo inspections that identify potential concerns early, helping you avoid operational disruptions and expensive repairs.
One of the most frequent problems in silos is material buildup, which can occur due to environmental conditions, improper storage, or long-term use. This can lead to:
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Caking: When moisture infiltrates stored materials, it can cause them to harden and stick to the silo walls, reducing flow efficiency and increasing the risk of blockages.
Bridging: This occurs when materials form an arch or bridge over the discharge point, preventing proper flow and causing costly downtime.
Ratholing: When material only flows through a narrow channel in the center while the rest remains stuck to the walls, leading to uneven discharge and potential contamination.
In addition to flow issues, structural concerns can develop over time, particularly in older tanks and silos. Our inspections detect:
Delamination: The separation of material layers, which compromises the structural integrity of concrete or coated silos.
Corrosion and Erosion: Tanks and silos storing abrasive or acidic materials may experience gradual wear, leading to thinning walls and weakened weld seams.
Seal & Hatch Failures: Loose or damaged seals and hatches can allow moisture and contaminants to enter, affecting stored materials and accelerating deterioration.
Compromised Converters: The converter plays a crucial role in maintaining pressure balance and airflow—any damage or blockage can disrupt the entire operation.
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What We Do
Our silo inspection services include high-resolution camera systems designed to assess even the most hard-to-reach areas. We conduct thorough evaluations of weld seams, tank thickness, structural integrity, and key components such as hatches and converters. Our team also performs non-destructive testing (NDT) to detect early signs of delamination, corrosion, or structural weakening before they become major issues. When necessary, we provide interior inspections through vessel entry, ensuring a comprehensive assessment of your silo’s condition.
Whether your silos house food products like sugar and flour or industrial materials such as cement and coal, our advanced inspection technology allows us to assess structural integrity, detect weaknesses, and identify potential hazards, all without the need for manual entry.
Our silo inspections provide a comprehensive assessment of critical areas to ensure long-term safety and efficiency. We evaluate structural integrity, identifying cracks, spalling, and deterioration in concrete or steel structures before they become major issues. Our team also inspects roof and wall stability, ensuring both internal and external components are free from significant wear or damage. Additionally, we assess discharge points and flooring, checking for blockages or buildup that could disrupt operations and impact material flow. By addressing these key areas, we help prevent costly repairs and extend the lifespan of your silo.
